Custom Plastic Fabrication: Bring Your Product to Life

You've got a fantastic idea for a new product, maybe even a solution to a nagging problem, and you know plastic is the material that will bring it to life. But how do you actually make something out of plastic? 

Perhaps you're feeling a bit overwhelmed by the sheer number of options, or maybe you're worried about making a costly mistake. You're not alone! Many innovators face these exact questions when they're starting out.

Before you even think about machines or molds, get crystal clear on what you're trying to achieve. Ask yourself:

1. What is the purpose of your plastic part or product? Is it structural, aesthetic, functional, or all of the above?
2. What are the critical performance requirements? Does it need to withstand high temperatures, impact, chemicals, or UV light? Is flexibility or rigidity more important?
3. What are the size and complexity of your design? Is it a simple bracket or an intricate housing with multiple features?
4. What is your estimated production volume? Are you looking for a handful of prototypes, a medium run, or mass production? This will significantly influence the fabrication method.

Read more on our website!

Partnering for Success

Our goal is to turn your innovative ideas into high-quality, functional plastic parts. By partnering with us for custom plastic fabrication and considering these design principles, you can ensure a smooth, efficient, and cost-effective fabrication process, delivering parts that meet your exact specifications and stand up to real-world demands.

Ready to discuss your next project? American-made since 1945, if you can dream it, we can make it. Collaborate with us by giving us a call at (800) 783-3674 or fill out our contact form today!

Beginning the Plastic Fabrication Process

Not sure where to start actually getting your part or completed product manufactured?

A strong partnership with a custom plastic fabrication company is key to transforming your innovative designs into high-quality, cost-effective plastic components. 

To truly unlock the benefits of plastic manufacturing, it's crucial to design with the process in mind. Consider:

1. Wall thickness of your product: Wall thickness is fundamental to both the structural integrity of your part and the efficiency of the manufacturing process.
2. Bend radius: Corners and bends in your design might seem minor, but they play a significant role in your part's durability and how easily it can be manufactured.
3. Tolerances: Tolerances mean the acceptable range of variation in the dimensions, properties, or performance characteristics of a manufactured part. 
4. Material behavior: The plastic material you choose is the backbone of your part's performance.

Read more on our website!

Partnering for Success

Our goal is to turn your innovative ideas into high-quality, functional plastic parts. By partnering with us for custom plastic fabrication and considering these design principles, you can ensure a smooth, efficient, and cost-effective fabrication process, delivering parts that meet your exact specifications and stand up to real-world demands.

Ready to discuss your next project? American-made since 1945, if you can dream it, we can make it. Collaborate with us by giving us a call at (800) 783-3674 or fill out our contact form today!

Why Choosing the Right Plastic Material is Crucial

Working on your next great product or invention?

Choosing the right material could be the difference between your product being a success or needing to go back to the drawing board.

How do you make sure you’re choosing the right material? There are so many plastic options on the market and it can feel overwhelming trying to compare them all. We can help! 

Starting with strong client communication, solid design, and engineering, we have the experience that dictates how to tackle our process from inception to shipping. From gears to plating tanks, we have all you need for custom plastic fabrication and can help you choose the best material for the job. 

Read more on our website!

Let’s Make Something Together! 

From medical devices, plating tanks and retail displays to OEM plastic components and food processing equipment, our portfolio of custom-engineered and fabricated sheet plastic solutions continues to grow. And don’t worry. If you don’t see what you need on our website, it just means we haven’t been asked to take a crack at it yet.

Contact us today to get started!

How to Choose the Right Material for Plastic Fabrication

Getting ready for your next fabrication project?

Wondering whether plastic is the right choice for your invention? 

No matter what you’re designing, the material you choose can affect everything from durability of your product to the cost of production and distribution.

1. Acrylic – clear, lightweight, durable
2. Polycarbonate – tough, impact-resistant
3. PVC (Polyvinyl Chloride) – cost-effective, chemical-resistant
4. HDPE (High-Density Polyethylene) – strong, durable plastic
5. ABS (Acrylonitrile Butadiene Styrene) – impact-resistant, often used for consumer products

Read more on our website!

Let’s Make Something Together! 

From medical devices, plating tanks and retail displays to OEM plastic components and food processing equipment, our portfolio of custom-engineered and fabricated sheet plastic solutions continues to grow. And don’t worry. If you don’t see what you need on our website, it just means we haven’t been asked to take a crack at it yet.

Starting with strong client communication, solid design, and engineering, we have the experience that dictates how to tackle our process from inception to shipping. From gears to plating tanks, we have all you need for custom plastic fabrication and can help you choose the best material for the job. Contact us today to get started!

Save Time and Money in Production with Plastic Fabrication

If you require custom plastic products, look for a company that provides design support and prototyping services. A company with in-house engineers and designers can help refine your product design, improve manufacturability, and reduce production costs.

Timely delivery is critical for businesses relying on custom plastic components. Inquire about the company’s production lead times and their ability to scale up manufacturing if demand increases. A reliable company should provide clear timelines and flexible production options.

While price should not be the sole deciding factor, it is essential to compare quotes from different companies to ensure you are getting a fair deal. Be sure to understand the pricing structure, including:

• Material costs
• Tooling and setup fees
• Engineering and Design Charges
• Labor costs
• Packaging, Shipping and Delivery charges

If environmental impact is a concern, inquire about the company’s sustainability practices. Many plastic fabrication companies now offer eco-friendly materials, recycling programs, and energy-efficient manufacturing processes.

Read more on our website! 

Let’s Make Something Together!

Since 1945 when we started selling single plastic sheets and producing small projects, we have grown to fit the needs of all our clients large and small. Starting with strong client communication, solid design, and engineering, we have the experience that dictates how to tackle our process from inception to shipping. From gears to plating tanks, we have all you need for plastic supply and fabrication. Contact us today to get started!

Custom Plastic Fabrication Enhances Functionality

Ready to bring your product to market? Considering plastic fabrication? 

One of the first things to consider is the company’s experience in plastic fabrication. A company with a long history and a strong track record in the industry is more likely to provide high-quality products and innovative solutions.  A company that has stood the test of time and will be there in the future when you need them again.

Look for a company that specializes in the type of plastic fabrication you need, whether it’s CNC machining, welding, meticulous assembly, heat bending, thermoforming, or other methods.

Different projects require different fabrication techniques. Ensure that the company you choose has the necessary capabilities, including:

• Innovative Engineering & Design Staff
• Compatible CAD/CAM services
• CNC Machining
• Laser cutting
• Vacuum forming
• Thermoforming
• Custom assembly and finishing
• Packaging and fulfillment services

A company that offers a full range of services, from design assistance to final production, will provide a more seamless and efficient process.

The right plastic material is crucial for the durability and functionality of your product. The best fabrication companies work with a wide variety of materials such as:

• Acrylic
• Polycarbonate
• PETG
• ABS
• Polypropylene
• Polyethylene (LDPE / HDPE / UHMW)
• PVC (Type I / Type II / CPVC)
• Nylon
• Delrin
• Teflon
• Kynar
• Sintra / Komatex / Expanded foam PVC
• Paneltim corrugated polypropylene

Ensure that the company can guide you in selecting the most suitable material based on your project’s requirements, including strength, flexibility, and environmental resistance.

Read more on our website! 

Let’s Make Something Together!

Since 1945 when we started selling single plastic sheets and producing small projects, we have grown to fit the needs of all our clients large and small. Starting with strong client communication, solid design, and engineering, we have the experience that dictates how to tackle our process from inception to shipping. From gears to plating tanks, we have all you need for plastic supply and fabrication. Contact us today to get started!

Industries That Benefit from Plastic Fabrication

Bringing a new product to life is more than just having a great idea. To turn a concept into something real, you need a reliable manufacturing partner. That’s where a plastic fabrication company becomes an absolute game-changer.

Imagine having the ability to turn your exact idea into a reality, tailored to your specific needs. Plastic fabrication offers more than just a product; it provides you with a solution that perfectly fits your business.

• Medical: In the medical field, there’s no room for error. Fabricated plastic devices must meet strict specifications, and our custom products are designed to handle the rigorous demands of medical environments. Whether you need sterile, single-use instruments or durable equipment like intubation shields and dissolution tanks, fabricated plastic offers safety and reliability.
  
  
• Automotive: The auto industry thrives off speed, precision, and performance. And guess what? Plastic plays a huge role in keeping those engines roaring. Take our past project for an automotive steel plant for an example. They were struggling to cool down their red-hot steel fast enough. Our solution? A custom-built plastic cooling system. The result? Faster production times.
  
  
• Retail: Let’s face it, retail is all about grabbing attention and making a sale. What better way to do just that than making a custom plastic display that’s as eye-catching as your products? Whether you’re selling gourmet cupcakes, pickles like one of our customers, or cutting-edge electronics, a well-designed plastic display can help you turn browsers into buyers.

Read more on our website!

Bring Your Ideas to Life with a Plastic Fabrication Company!

Custom plastic products are tailored solutions that empower businesses to thrive. By working with a plastic fabrication company, you can bring your ideas to life, achieving greater efficiency, performance, and competitiveness.

Whether you’re in automotive, medical, retail, or practically any industry, plastic fabrication offers versatile and effective solutions for your business’s unique challenges.

Contact us today to turn your vision into reality!